Djebel Ressas Cement Plant (5800 T/D)

 

Project  :

5800 Tons / Day Clinker Capacity Djebel Ressas Cement Plant Tunisia

Client : Carthage Cement

Consultant

:

PEG S.A. (Switzerland)

Contract Date

:

24.02.2010 (Effectuation Date: 24.05.2010)

Duration 

:

26 Months + 21 Days (First Clinker) + 13,5 Months (time extension)

Status  :

EPC Contractor

Percentage Of Participation

:

The project shall be realized by EKON–PROKON–FLSmidth Consortium

 

General Description Of The Project

:

Within the content of the project:

  • EKON shall perform the engineering and execution of civil works, structural steel, mechanical, electrical erection, automation and commissioning works of the plant,
  • PROKON shall provide some mechanical equipments and shall carry out the engineering and supply of steel structure of the plant,
  • FLS shall carry out the equipment and engineering supply of the plant.

Detailed Description Of The Project

:

The plant is located approx. 25 km south of Capital of Tunisia (Tunis) near an existing quarry and will have a total clinker production capacity of 5.800 tons/day. Scope of works covers manufacturing and erection of 8.000tons steel structures and 12,500tons of steel equipment, in total 20,500tons. The “Greenfield” project consists of the following departments:

 

  • Raw material crushing, conveying and storage
  • Coal intake, storage, transport
  • Additive crushing, intake, storage, transport
  • Raw mill
  • Homogenization Silo
  • Preheater, Kiln, Clinker Cooler
  • By-pass system
  • Coal Mill
  • Clinker transport and storage
  • Cement Mill (1 and 2)
  • Cement Silos (1, 2 and 3)
  • Packing Plant (4 units)
  • Bulk dispatch to trucks
  • Bag dispatch to trucks (4 units)
  • Palletizing plant
  • Alternative liquid fuel storage
  • Natural gas distribution
  • Compressor rooms
  • Water treatment and distribution
  • Potable water unit
  • Weighbridges
  • Electrical substations
  • Central control room and laboratory
  • Service Buildings (Workshop, Changing room, open/closed storage, canteen, administration building, guard house)